7 SMALL CHANGES THAT WILL MAKE THE DIFFERENCE WITH YOUR AUDI G28

7 Small Changes That Will Make The Difference With Your Audi G28

7 Small Changes That Will Make The Difference With Your Audi G28

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How to Replace an Audi G28 Engine Speed Sensor

In this video Charles the Humble Mechanic demonstrates how to replace the G28 engine speed sensor. This sensor is situated at the edge of transmission, above the flywheel gear. It transmits a signal to the ECU via an uncolored wire T55/49, then to the tachometer located on the instrument cluster.

1. Engine Speed Sensor

The grey wire is located on the edge of transmission, above the flywheel ring. The sensor sends signals through the grey wire to pin T55/49. The ECU utilizes this information to regulate the amount of fuel and boost. It also sends a signal to the G5 tachometer in the instrument cluster.

The sensor is used to link the G40 Camshaft position Sensor. The ecu needs to know when the crankshaft is TDC and the location of the camshaft so it can trigger spark and injectors accordingly.

If this sensor fails the ECU will throw the P00160 error, which means the Crank Shaft and Intake Camshaft are not in sync and possibly indicating the chain is stretched or a jump link on the upper timing chain. The code will not appear without the additional information supplied by other sensors (G4 or G40).

Testing can be a bit difficult since there are two pins for the connector and they serve different purposes but the best method of testing it is by measuring resistance between the sensor and the ECU. It should read about 1000 ohms when the sensor is operating at its maximum. Examine for signs of coolant or oil in the connector bay if you are experiencing issues with this component.

2. Injectors

Yesterday, while accelerating from the highway paytoll at full speed, i noticed a huge decrease in power. It was as if the engine was running out of gas. Or, my injectors weren't firing. I pulled out the spark plugs this morning, three were soaked in gasoline, and the fourth was dry. I put tissue over each injector hole and when i turn the engine on without sparks, the ones with gazoline jump right out. The 4th one stays shut. I inspected the ground connection on ECU pins 14/55,30/55 and 48/55 i get 0ohm. I'm assuming that the issue is somewhere else.

I also tried to reset the PID with no success. The car can start if the G28 is disconnected and runs fine when it is connected but it still is experiencing intermittent misfires at higher RPM. The coolant sensor (G62), even when it is unplugged, shows temperatures of -49c. Also i noticed that the oil pressure gauge in the cockpit is showing 2 bar when the actual pressure is 0.0 if i crank up the engine.

I don't know what to do. I believe that I've all other possibilities out. I'm concerned that i may have missed something. If anyone has any suggestions, please chime in! TIA!

3. Fuel Pump

The fuel pump in the g28 can be activated by a signal sent by the RPM sensor. The GM-style transmitter is identical to the G4 sender and both work on the 80,100,200, UrS, and RS2 vehicles. It is easy to find the spare in a salvage shop or a parts store. It is easy to test them - simply put your DMM into resistance mode and determine the distance between pins 1 and 2 (with the bump on the connector's edge facing upwards). They should be infinite Ohms.

4. ECU

The ECU in our 20vt turbo (3B AAN ABY) engines needs to be aware of the speed and position of the crankshaft in order to make a decision about timing of the fuel injector, etc. It utilizes here a Crank Position Sensor G4 and an Engine Speed Sensor G28 to achieve this. If either of these goes bad you will get codes on the diagnostic scanner which could cause engine shut down.

Some of the signs of a failing G28 sensor include an inaccurate rev counter for the gearbox, gears shifting quicker than normal and/or a misfire when in gear. If you experience any of these problems, it is check here likely that your sensor is going bad and needs replacing. The good news is that they are very cheap and easy to find, especially if you're looking at the Bosch model, which is website what we have. Alternatively, the GM version of this component is also a good choice.

5. Tachometer

A damaged engine sensor could cause a myriad of issues in your car. It is an important part of the transmission of your Audi because it relays information to the ECU on how fast or slow the engine of the check here car is spinning. If the sensor fails, it can cause problems for the transmission as well as the rest of the car's components.

The G5 engine speed sensor is located at the edge of the transmission just above the flywheel ring gear and sends a signal to the ECU at pin T55/49, via click here a grey wire. The ECU uses this signal to control the flow of fuel and boost and also timig. It also sends it to the G5 Tachometer in instrument cluster. You can determine if the sensor is in failure by examining the continuity of the sensor to the tachometer. Also, you can verify continuity between pin T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79trace [79]), and between pin T6a/1 and pin T26a/12. You should observe approximately 1000 ohms of resistance between these two points. This is a common feature across the Audi 80-100-200-RS2 model, ranging from the 1985 MC up to the 1997 UrS An and 1995 RS2 Du, so you might find them in wrecking yards.

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